Showing posts with label builders. Show all posts
Showing posts with label builders. Show all posts

Friday, September 3, 2010

Meet an eBike Builder: Bill Stites, Stites Design

Bill Stites, c. Stites Design
At Southeast Sunday Parkways, as our Intersection Superhero shift drew to a close, our replacement rode up on an impressive recumbent tricycle. Closer examination showed that it was also a mid-drive ebike. It's rider, Bill Stites, and I exchanged contact info, in hopes of talking ebikes again soon.

Bill is more than an ebike rider; he's an accomplished designer and builder of ebikes and trikes. His company, Stites Design, shares a workspace in Southeast Portland with several design and fabrication companies, and enjoys the synergies that often emerge from sharing space with people with a mix of skills and experience.

The New Truck Trike, c. Stites Designs
His latest design is the Truck Trike, a modular trike with a flat bed that can be reconfigured specifically  to carry heavy or bulky loads. The each rear wheel is driven by a 36 volt motor, while the front wheel is driven through Bill's own StitesHub. This unique product transmits pedal power to the front wheel via a top-mounted universal joint, which has also appeared in other Stites-designed bikes.  Photos from the design and build of the Truck Trike can be found here  -  fortunately, the prototype was sold to local bike delivery service B-Line that I wasn't able to see one on this visit. B-Line has been putting the Truck Trike through vigorous testing - in fact, early testing of the Truck Trike suggested improved rear brakes. While we were speaking, Bill demonstrated his solution, a motorcycle-grade disc brake, mounted to the hub via a bracket and plate he designed and machined himself. The disc is nearly as large as the 20-inch BMX-style tires used on the Trucker Trike. When asked if he'd producing more Truck Trikes, he said, "Yes, I plan to build them in-house, leveraging Portland's great network of bike and part builders. For example, the Truck Trike uses Epic Wheelwork's products."

"I have to run in a meeting."
Bill started his second career designing ebikes after leaving his previous one as a chiropractor.  Once you know this, a lot of little touches in his workspace make a lot more sense - for instance, a model of a human spine occupies a prominent position on one of his workbenches, workstations include mats for better comfort while standing, and his preferred desk work position - while walking on his treadmill.  "Sitting is really the worst position for your spine; it's basically direct compression. Besides, it's good to get some additional exercise in while working," he said.

His early designs included a variety of recumbents, trikes, and a very interesting modulated trike. This design combines the benefit of trike stability with the efficiency of being able to lean into a turn. The pivot can also be locked out, turning it into a traditional trike. Past designs are literally hanging from the rafters; indeed, it obvious that Bill is as prolific as he is focused.

Increased swept area should improve brake performance.
While the brake upgrade continues on the Truck Trike, Bill's not losing momentum on other projects, including  mounting an ebike kit midframe on a smaller-framed bike, and designing a new, more ergonomic front end for the Truck Trike, which will feature a more comfortable riding position without sacrificing any power. "We're seeing a lot of different forces come together at the same that increasingly make light electric vehicles valuable solutions. An aging population, increasing petroleum-based transportation expenses, and denser urban living are just a few of these. It's going to be exciting to see how the industry evolves."


Saturday, August 14, 2010

Meet an eBike Builder: Dan Woodard, ElectricBikeBuilding.com

Where the magic happens... (courtesy D. Woodard)
Some people think about ebikes are merely a form of transportation; some people just think about ebikes.  Meet Dan Woodard, the co-owner of ElectricBikeBuilding, LLC, and the prodigious producer of instructional ebike construction videos, found at electricbikebuilding.com. He thinks about ebikes a lot.

After years in a variety of other industries, Dan's ebike career started with a Yuba Mundo cargo bike, which he converted using an Crystalyte hub motor.  This completely displaced his car usage; but Dan found it to be a less than ideal design. A constant tinkerer, Dan resolved to create a better ebike. Having just started a business, he really wanted to inexpensively create a better ebike. ""I'm on a tight budget, I can't afford a complete frame jig setup or expensive tools. But I find I can still build functional ebikes using simple tools, and a little creativity. I want to share that knowledge with others on my blog."

This magic happened...(courtesy D. Woodard)
His next bike, a mountain bike sporting 48 volt lead-acid batteries (read: heavy!) he found to be unwieldy due to battery placement.  His solution? Chop the frame, extend the rear triangle, and place the batteries there, effectively lowering the center of gravity of the bike.  The result? NoPonder, an ebike that regularly turns heads where ever it goes. During the NoPonder build, which is thoroughly documented here, Dan took some time off to attend a frame-building class at the United Bicycle Institute(UBI). "The instructors and quality of instruction was superb," Dan says, "I really enjoyed using their setup - it was a very busy two weeks."

This magic is happening...
Each of Dan's models clearly builds on his previous experience and learnings.  His current project, "Short Hopper", is a bike he's optimizing for, as the name suggests, short trips around town. He's designing it to be transit-friendly, fun to ride, and easy to maneuver around a bike rack. He's currently researching hub motors; I'm very curious to see what he eventually decides on.

An admittedly quiet sort of guy, Dan is as comfortable talking about the finer points of fork design, welding techniques, the sociology of ebikes, or his cats.  I've found his instructional videos to be of great value, clear and easy to understand, and I appreciate his subtle style.

Do you know anyone else out there building electric bikes?  Do you have a build you're particularly proud of?  If so, I'd love to talk to you about it.